Potting a Cable Penetrator
Avoid skin contact with the acetone wipes and either part of the Wetlink Thixotropic 80A Epoxy. In case of contact, wash the exposed area thoroughly with soap and water.
You will also need:
- Paper towels or other disposable wipes
- Small vise or clamp
- Syringe with luer tip (optional)
Twist the conductors so they will slide through the penetrator.
Using gloves, thoroughly clean and wipe down the section of cable jacket that will be in contact with epoxy with acetone. The acetone will chemically attack the jacket surface, etching it and increasing surface roughness. This will ensure a good bond. If using Blue Robotics Acetone Cable Preparation Wipes, each wipe is good from preparing one cable.
Insert the cable into the penetrator, stopping short and leaving the cut end of the jacket just above the penetrator head. Take care not to touch the inside of the penetrator or the prepared cable jacket surface with bare skin, oils may compromise the bond.
Dispense and dispose of a small volume of epoxy through the mixing tip in order to ensure it is primed with clean and well mixed epoxy.
Partially fill the bottom of the penetrator hole with the epoxy, covering the bare wires. Move the cable from side to side, up and down, and twist within the hole to ensure the epoxy is evenly distributed and fills any gaps. the epoxy should completely seal the shoulder, and partially run into the throat. Push the cable jacket down into the penetrator to seat the cut end on the inner shoulder. You can also optionally dispense the epoxy into a small syringe and apply with the syringe if working in a tight space or more precise control is necessary.
Fill the rest of the penetrator head up to the top. Oscillate the cable gently to coax out any bubbles, and wipe off any drips or excess compound.
Use a vise or other method to hold the penetrator upright while the epoxy cures. Place in a 90°C/200°F oven for 3 hours to cure, or leave for 24-36 hours at ambient temperature in a safe place.